Case Study: Solids Control System in Deepwater Drilling CASE STUDY

This case study examines the successful implementation of JKZ's advanced solids control system in a challenging deepwater drilling operation in the Gulf of Mexico. The project demonstrates how specialized solids control equipment can overcome the unique challenges of deepwater environments.

Project Overview

The operation involved drilling in water depths exceeding 1,500 meters, with complex geological formations and high-pressure, high-temperature conditions. The client required a robust solids control system capable of handling variable formation characteristics while maintaining optimal drilling fluids performance.

"Deepwater operations present unique challenges for solids control due to space constraints, environmental regulations, and the critical nature of drilling fluids management," explained Project Manager, David Wilson. "Our customized solution addressed all these challenges effectively."

Technical Challenges

System Configuration

The customized solids control system included multiple stages of separation technology:

Equipment	Model	Capacity	Purpose
Shale Shakers	JKZ-SS-4000	800 GPM	Primary solids removal
Desanders	JKZ-DS-300	600 GPM	45-75 micron particles
Desilters	JKZ-DL-200	500 GPM	15-45 micron particles
Centrifuges	JKZ-HC-5000	300 GPM	2-5 micron fine solids
Degassers	JKZ-VD-150	400 GPM	Gas removal

Key Performance Metrics

The system delivered exceptional performance throughout the drilling operation:

Operational Benefits

The implementation of JKZ's solids control system provided significant operational advantages:

Technical Innovations

Several innovative features contributed to the system's success in the deepwater environment:

• Adaptive Control System: Automated adjustment of centrifuge parameters based on real-time solids analysis
• Compact Design: Space-optimized layout allowing installation in limited deck areas
• Corrosion Resistance: Specialized coatings and materials for marine environment durability
• Remote Monitoring: Real-time performance tracking and predictive maintenance alerts
• Energy Efficiency: Variable frequency drives reducing power consumption by 25%

Client Testimonial

"The JKZ solids control system performed exceptionally well under challenging deepwater conditions. The system's reliability and efficiency contributed significantly to the project's success, particularly in maintaining optimal drilling fluids properties throughout the operation."

- Operations Manager, Major Offshore Operator

Lessons Learned

The project provided valuable insights for future deepwater solids control applications:

• Early integration of solids control planning in project design phases
• Importance of modular equipment for space-constrained environments
• Value of real-time monitoring in remote operations
• Benefits of customized solutions for specific geological conditions
• Critical role of training and support for operational success

Future Applications

The success of this project has implications for future deepwater and ultra-deepwater operations:

• Expansion to deeper water depths and more challenging environments
• Integration with digital oilfield technologies for enhanced performance
• Application in environmentally sensitive areas with strict regulations
• Adaptation for geothermal and other specialized drilling applications

This case study demonstrates JKZ's capability to deliver effective solids control solutions for the most challenging oilfield environments. Our commitment to innovation and quality ensures optimal performance in deepwater drilling operations worldwide.

For more information about JKZ's solids control systems for deepwater applications or to discuss your specific requirements, please contact our technical team.