Custom Solids Control Systems

Engineered to meet your unique operational challenges and maximize drilling efficiency

At JKZ, we understand that every drilling operation has unique requirements. Our custom solids control systems are designed to address specific challenges such as difficult geological formations, space constraints, extreme environmental conditions, and specialized drilling fluid requirements.

Our engineering team works closely with clients to develop tailored solutions that optimize performance, reduce costs, and enhance operational safety.

Tailored Design

Systems designed specifically for your operational parameters, geological conditions, and drilling fluid requirements.

Space Optimization

Custom layouts to maximize efficiency in constrained spaces, whether on offshore platforms or remote land locations.

Performance Enhancement

Optimized configurations to improve solids removal efficiency, reduce fluid loss, and enhance overall drilling performance.

Our Customization Process

From concept to completion, we work with you every step of the way

1

Requirements Analysis

We begin by thoroughly understanding your operational challenges, drilling parameters, space constraints, and performance goals through detailed consultations and site assessments.

2

Conceptual Design

Our engineering team develops preliminary designs and configurations, incorporating the optimal combination of equipment to meet your specific needs.

3

Detailed Engineering

We create comprehensive engineering drawings, specifications, and performance projections, ensuring all components work together seamlessly.

4

Fabrication & Testing

Your custom system is manufactured using high-quality materials and components, followed by rigorous testing to ensure performance meets specifications.

5

Installation & Commissioning

Our experienced technicians oversee installation and commissioning, providing training and support to ensure optimal operation from day one.

Custom System Case Studies

Explore how our custom solutions have addressed unique challenges for clients worldwide

High-Temperature Formation Solution

High-Temperature Geothermal Application

Custom solids control system designed for geothermal drilling with formation temperatures exceeding 300°C, requiring specialized cooling and heat-resistant components.

Key Features:

  • Enhanced cooling system for high-temperature drilling fluids
  • Heat-resistant shale shaker screens and components
  • Specialized centrifuge configuration for fine solids removal
  • Thermal insulation for sensitive electronic components

Results:

  • Maintained system performance at extreme temperatures
  • Reduced equipment downtime by 45%
  • Extended component lifespan by 60%
Ultra-Deepwater Custom System

Ultra-Deepwater Offshore Application

Space-optimized solids control system for a floating production platform with severe weight and footprint restrictions, requiring compact yet high-performance equipment.

Key Features:

  • Compact, multi-functional equipment design
  • Lightweight materials to meet weight restrictions
  • Corrosion-resistant components for marine environment
  • Integrated control system for automated operation

Results:

  • Reduced footprint by 35% compared to standard systems
  • Met all weight and space constraints
  • Improved solids removal efficiency by 28%
Arctic Environment Solution

Arctic Drilling Application

Fully enclosed and insulated solids control system for arctic drilling operations, designed to maintain performance in temperatures as low as -50°C.

Key Features:

  • Completely enclosed and heated housing
  • Cold-weather rated motors and electrical systems
  • Specialized fluid handling to prevent freezing
  • Redundant heating systems for critical components

Results:

  • Zero downtime due to weather conditions
  • Maintained optimal performance in extreme cold
  • Extended operational season by 6 weeks
HDD Urban Application

Horizontal Directional Drilling Urban Application

Low-noise, compact solids control system for HDD operations in urban environments with strict noise regulations and limited space availability.

Key Features:

  • Sound-dampening enclosures for noise reduction
  • Compact footprint for constrained urban sites
  • Dust suppression system for environmental compliance
  • Rapid deployment and teardown capabilities

Results:

  • Reduced noise levels by 65% compared to standard systems
  • Met all urban environmental regulations
  • Reduced setup and teardown time by 50%
High-Salt Content Solution

High-Salt Content Formation Application

Specialized system for drilling through salt formations with high chloride content, requiring corrosion-resistant materials and specialized fluid handling.

Key Features:

  • Corrosion-resistant materials throughout the system
  • Enhanced sealing to prevent salt contamination
  • Specialized centrifuge configuration for salt crystal removal
  • Compatible with high-chloride drilling fluids

Results:

  • Extended equipment lifespan by 70% in corrosive environment
  • Maintained drilling fluid properties despite high salt content
  • Reduced maintenance requirements by 55%
Zero-Discharge Environmental Solution

Zero-Discharge Environmental Application

Closed-loop solids control system for environmentally sensitive areas, designed for complete fluid recovery and minimal waste generation.

Key Features:

  • Complete fluid recovery and recycling system
  • Advanced dewatering for minimal waste volume
  • Leak-proof design for environmental protection
  • Integrated waste handling and containment

Results:

  • Achieved 98% fluid recovery and reuse
  • Reduced waste volume by 85%
  • Met all environmental compliance requirements

Ready to Discuss Your Custom Solution?

Contact our engineering team to discuss how we can develop a custom solids control system tailored to your specific operational requirements and challenges.

Contact Us Today