Project Overview

JKZ designed and manufactured a specialized insulation type solids control system for arctic drilling operations in Northern Canada. The system was engineered to maintain optimal performance in extreme cold weather conditions, with temperatures reaching as low as -40°C.

The project involved a complete composition system including shale shakers, centrifuges, desanders, and desilters, all equipped with thermal insulation and heating elements to prevent freezing and ensure continuous operation.

Technical Specifications

Parameter Specification
Operating Temperature Range -40°C to +40°C
System Capacity 800 GPM (3000 L/min)
Insulation Thickness 100mm mineral wool with aluminum cladding
Heating System Electric heating elements with thermostatic control
Power Requirements 440V, 60Hz, 3-phase
Shale Shaker Configuration 3 x Linear Motion Shakers with heated screen decks
Centrifuge System 2 x High-G Decanter Centrifuges with insulated housings
Desander/Desilter Units 8 x 10" Hydrocyclones with heated manifolds

Key Features & Innovations

  • Comprehensive thermal insulation using 100mm mineral wool with aluminum cladding
  • Integrated electric heating system with thermostatic control for all critical components
  • Cold-weather rated motors and electrical components rated for -40°C operation
  • Heated shale shaker screen decks to prevent mud freezing and screen blinding
  • Insulated piping and valves with trace heating to maintain fluid flow
  • Special low-temperature hydraulic fluids and lubricants
  • Enclosed control panel with internal heating to protect electronics
  • Emergency heating backup system with automatic switchover

Performance Results

The insulation type solids control system delivered exceptional performance in the challenging arctic environment:

  • Maintained consistent operation at temperatures as low as -42°C
  • Achieved 98% equipment uptime during the winter drilling season
  • Reduced non-productive time due to weather-related issues by 85%
  • Improved solids removal efficiency by 15% compared to previous systems
  • Extended equipment lifespan through protection from extreme temperature cycling
  • Reduced heating energy consumption by 30% through optimized insulation design

Applications

The JKZ insulation type solids control system is ideally suited for:

Arctic Drilling Operations

Oil and gas exploration in extreme cold environments including Alaska, Northern Canada, Russia, and Norway

High-Altitude Drilling

Mining and exploration projects in mountainous regions with severe winter conditions

Winter Season Operations

Extended drilling operations through winter months in temperate regions with periodic extreme cold

Related Equipment

The insulation type system integrates seamlessly with other JKZ solids control equipment including:

Other Case Studies

Explore our other successful case studies: