Shale Shaker | Solids Control Equipment | JKZ Professional Manufacturer

Vibrating screen equipment

The primary and most important device in any solids control system

What is a vibrating screen?

Vibrating Screen is a mechanical device that utilizes vibration principles to classify, screen, remove impurities, or separate solids and liquids from materials. It is widely used in industries such as mining, chemical, food, pharmaceuticals, and construction materials.

Vibrating screen is a versatile screening equipment that utilizes vibrating motors or exciters to generate mechanical vibration force, enabling particle size classification, impurity removal, or solid-liquid separation of materials through multi-layer screen meshes. Its core working principle relies on specific vibration frequency and amplitude to create projectile motion of materials on the screen surface, thereby achieving highly efficient separation.

High Efficiency

Removes up to 95% of large solids from drilling fluid

Adjustable Settings

Variable vibration intensity for different drilling conditions

Downstream Protection

Reduces wear on desanders, desilters, and centrifuges

Custom Configurations

Available in single, double, or triple deck designs

Vibrating screen type

Different motion types for various drilling applications

Linear Motion Shale Shakers

Linear motion shale shakers provide straight-line vibration for efficient solids conveyance across the screen surface. Ideal for high-density muds and deep drilling applications where precise solids control is critical.

Key features include adjustable vibration intensity, high G-force for better separation, and excellent screen life. Our linear motion shakers can handle flow rates up to 800 GPM per unit.

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Elliptical Motion Shale Shakers

Elliptical motion shale shakers combine vertical and horizontal vibrations to move solids across the screen while allowing fluid to pass through. Excellent for lighter drilling fluids and faster drilling operations.

These shakers feature adjustable elliptical motion patterns, robust construction, and easy screen replacement. Ideal for HDD and shallow well applications where fluid recovery is prioritized.

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Balanced Elliptical Shale Shakers

Balanced elliptical shale shakers provide a combination of linear and elliptical motion benefits, offering excellent solids conveyance with good fluid recovery. The balanced design reduces vibration transmission to the rig.

Features include reduced noise and vibration, longer screen life, and efficient solids removal. Perfect for offshore and urban drilling operations where vibration control is important.

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High frequency vibrating screen

The High-frequency Vibrating Screen is a precision screening equipment designed with a high-speed excitation system operating at 3000-3600r/min,

coupled with a small amplitude of 0.5-3mm. It primarily processes fine particulate materials ranging from 0.038 to 3mm.

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Vibrating screen assembly

Key parts that make up a high-performance shale shaker

Vibrating screen mesh

The most critical component of any shale shaker, screens are available in various mesh sizes (API 20 to API 325) and materials (steel, composite, or polyurethane). Screens determine the size of solids removed from the drilling fluid.

JKZ offers premium screens with innovative hook-strip designs for easy installation and replacement. Our screens feature reinforced backing plates for extended service life in demanding drilling conditions.

Vibrating screen motor

High-quality vibration motors generate the motion needed for effective solids separation and conveyance. JKZ shakers use rugged, oil-bath motors designed for continuous operation in harsh environments.

Our motors feature adjustable eccentric weights to control vibration intensity and G-force (typically 4-7G). Dual motor configurations ensure balanced vibration patterns for optimal performance.

Vibrating screen spring

The vibrating bed provides the structural framework that supports the screens and transfers motion from the motors. JKZ shaker beds are constructed from high-strength steel with reinforced crossmembers for durability.

Our designs feature angled decks (typically 0-5° adjustable) to optimize solids conveyance. Rubber isolators minimize vibration transfer to the shaker skid and rig structure.

Vibrating screen bearing

The skid provides a stable mounting platform for the shaker and integrates with the mud tank system. JKZ skids are built from heavy-duty steel with corrosion-resistant coatings for long service life.

Features include adjustable height legs, integrated walkways for maintenance access, and optional drip pans for fluid containment. Custom skid designs available for specific rig configurations.

Construction Materials

Premium materials for durability and performance

High-Strength Steel

Main structural components made from ASTM A36/A572 steel with protective coatings for corrosion resistance in harsh drilling environments.

Stainless Steel

304/316 stainless steel used for fluid contact areas, fasteners, and critical components requiring maximum corrosion resistance.

Polyurethane Components

Wear-resistant polyurethane for screen panels, seals, and other components subject to abrasion from drilling solids.

Oil-Bath Motors

Vibration motors feature oil-bath lubrication systems for continuous operation and extended service life.

Composite Screens

Advanced composite screen materials combine durability with precise mesh openings for efficient solids removal.

Rubber Isolators

High-quality rubber mounts isolate vibration and reduce noise transmission to the rig structure.

Shale Shaker Applications

Versatile solutions for various drilling operations

Oil & Gas Drilling

JKZ shale shakers are widely used in both onshore and offshore oil & gas drilling operations. Our equipment handles the full range of drilling fluids from water-based to oil-based and synthetic-based muds.

Special high-G shakers available for deepwater and HPHT applications. Custom configurations for land rigs, platform rigs, and mobile drilling units.

Horizontal Directional Drilling

Compact and efficient shale shakers designed for HDD operations. Features include reduced footprint, easy mobility, and excellent performance with polymer-based drilling fluids.

Our HDD shakers help maintain borehole stability while minimizing fluid loss and environmental impact during pipeline and utility installations.

Geothermal Drilling

Rugged shale shakers built to handle high-temperature drilling conditions encountered in geothermal wells. Special heat-resistant materials and components ensure reliable operation.

Our equipment effectively removes abrasive volcanic rock cuttings while preserving expensive high-temperature drilling fluids.

Mining & Mineral Exploration

Heavy-duty shale shakers for core drilling and mineral exploration applications. Designed to process high solids loads from hard rock formations.

Features include extra-durable screens, reinforced structures, and simplified maintenance for remote site operations.

Shale Shaker Maintenance

Proper care and maintenance ensure optimal performance and longevity

1

Daily Inspection

Check for loose bolts, damaged screens, and proper motor operation. Inspect rubber isolators for wear and ensure all safety guards are in place. Monitor vibration patterns for any abnormalities.

2

Screen Replacement

Replace screens when tears or excessive wear are observed. Always use manufacturer-recommended screens and follow proper tensioning procedures. Keep spare screens on hand to minimize downtime.

3

Motor Maintenance

Check oil levels in vibration motors according to manufacturer specifications. Look for oil leaks and ensure breather vents are clear. Monitor motor temperature during operation.

4

Lubrication

Lubricate all moving parts according to the maintenance schedule. Use only recommended lubricants and follow proper greasing procedures. Pay special attention to bearings and pivot points.

5

Structural Inspection

Regularly inspect the shaker bed, skid, and support structure for cracks or fatigue. Check all welds and reinforce if necessary. Ensure proper alignment of all components.

6

Cleaning & Storage

Thoroughly clean the shaker when changing fluid systems or before storage. Remove all drilling fluid residue and protect bare metal surfaces. Store in a dry location with screens removed.

High-quality vibrating screen is used for effective solids control