JKZ Successfully Completes Major Solids Control System Installation
JKZ Solids Control has successfully completed the installation of a comprehensive solids control system for a major oilfield operator in the Middle East. The project, which took six months from planning to commissioning, represents one of JKZ's largest international installations to date.
The integrated system includes state-of-the-art shale shakers, desanders, desilters, and high-speed centrifuges, all designed to maximize drilling efficiency and minimize environmental impact.
"This installation represents our commitment to delivering world-class solids control solutions. The system will process over 2,000 gallons of drilling fluid per minute, significantly improving operational efficiency."
- Zhang Wei, Project Manager at JKZ Solids Control
Project Overview
The installation was part of a larger expansion project for the oilfield operator, who required a complete oilfield solids control solution capable of handling increased drilling activity. Key project details include:
System Capacity
2,000 GPM processing capacity with 99.5% solids removal efficiency
Equipment Included
8 shale shakers, 4 desanders, 4 desilters, 6 centrifuges, and auxiliary equipment
Timeline
6 months from initial planning to full commissioning and operation
Team Size
25 JKZ engineers and technicians involved in the installation
Project Success
The system was completed two weeks ahead of schedule and has already exceeded performance expectations, with a 15% improvement in drilling fluid recovery compared to the client's previous system.
Technical Specifications
The installed system features JKZ's latest technological innovations, including:
- Advanced GNZS863 shale shakers with triple-deck configuration
- High-efficiency 10-inch desander cones for fine particle separation
- LW450x1000N centrifuge units with variable frequency drives
- Automated control system with remote monitoring capabilities
- Integrated safety systems with emergency shutdown features
Installation Challenges and Solutions
The project presented several significant challenges that the JKZ team successfully overcame:
| Challenge | Solution | Result |
|---|---|---|
| Extreme desert temperatures | Special cooling systems and heat-resistant materials | Equipment operates efficiently in 50°C+ conditions |
| Limited space availability | Custom compact design with vertical integration | 30% smaller footprint than standard systems |
| Stringent environmental regulations | Closed-loop system with zero discharge capability | Full compliance with local environmental standards |
| Complex logistics | Modular design for easier transportation and assembly | Reduced installation time by 40% |
System Benefits
The newly installed solids control system provides numerous benefits to the operator:
Increased Efficiency
15% improvement in drilling fluid recovery and reduced waste generation
Cost Savings
Estimated $2.5M annual savings in drilling fluid costs and disposal expenses
Environmental Benefits
Reduced environmental footprint with closed-loop operation
Enhanced Safety
Improved working conditions with automated controls and reduced manual handling
Client Testimonial
"JKZ's team demonstrated exceptional professionalism throughout the project. Their technical expertise and commitment to meeting our specific requirements resulted in a system that has already significantly improved our drilling operations. The ahead-of-schedule completion was particularly impressive given the challenging conditions." - Ahmed Al-Mansoori, Operations Director
Future Collaboration
Based on the success of this installation, the client has already engaged JKZ for two additional projects:
- Retrofitting of existing solids control systems at three other drilling sites
- Development of a customized custom system for a new offshore drilling platform
Technical Training
As part of the project, JKZ conducted comprehensive training for the client's operations and maintenance teams:
- 3-day operational training covering system controls and daily procedures
- 5-day maintenance training focusing on troubleshooting and preventive maintenance
- Ongoing remote support and technical assistance
- Detailed documentation in both English and Arabic
Interested in a Custom Solids Control Solution?
Contact our engineering team to discuss how JKZ can design and install a solids control system tailored to your specific operational requirements.
Contact Our Engineering TeamAbout JKZ Solids Control Systems
JKZ specializes in the design, manufacture, and installation of complete solids control systems for the oil and gas industry. Our systems integrate various solids control equipment to provide comprehensive solutions for drilling fluid management.
With projects completed in over 30 countries, JKZ has established itself as a global leader in solids control technology, consistently delivering systems that improve operational efficiency, reduce environmental impact, and lower overall drilling costs.